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The chief inspector will issue all company owned inspection
equipment that is removed from the inspection area. A "gauge
location" form to show when received and location to
be used must be signed by the person receiving the gauge.
All gauges must be returned to the inspection area at the
end of each shift.
All inspection equipment will be checked and calibrated at
the interval shown on the gauge calibration card. This equipment
includes employee owned micrometers and other employee-owned
equipment, which may have a direct relationship to the quality
of products. The gauges will be checked and calibrated with
a master gauge block set. The master gauge block set will
be checked and certified traceable to the National Bureau
of Standards by an outside testing laboratory.
Process Inspection
In-Process inspection shall determine that all production
parts, components and sub assemblies, manufactured, serviced
or repaired within the company, conform to the customer specifications
before the material or parts are accepted for continued operations.
Fabrication department personnel are required to inspect
a sufficient quantity of parts at the beginning of a production
run to determine that the setup is proper to insure quality
the inspector then initials the print or completes an inspection
report.
The Fabrication department member may then proceed with production
sampling parts as needed to control quality.
Some subassemblies require inspection on the coordinate measuring
machine to determine hole locations, pocket depths, radius
sizes, flatness call on multiple surfaces. This is the most
efficient way to measure and check parts with many dimensions
and multiple parts.
Also, it can be typical that a machine built in assembly makes
piece parts during setup; sample parts will then be checked
for consistency and quality.
Purchase parts with no prints will be inspected to determine
sizes before proceeding with work or modification.
Final Fabrication Inspection
It is the duty of the final inspector to carefully inspect
all parts before shipment. It shall be their duty to fill
out completely the final inspection checklist.
No item on the final inspection checklist shall be marked
"OK" until the final inspector is completely satisfied
that it meets customer prints and specifications.
The final inspector will not sign the final inspection checklist
until all items have been checked. They will then fill out
and attach a green accepted material tag to the parts of container
before being moved to
the shipping area.
If any item on the checklist is found to be defective, the
defect will be noted on the checklist and a red rejected material
tag will then be attached. The parts will then be stored in
a separate area while a determination is being made as to
the disposition of such parts (rework, scrap, use as is, or
remake).
When a part produced in the shop is found to be defective
or not to required specifications, the cause will then determine
if the machine operator is responsible for the non-conformance.
The person will then be contacted and written corrective action
will be filled out and turned in to the supervisor.
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